ContactImpact-modified nylon with glass fiber reinforcement is a specialized material that combines the flexibility and toughness of nylon with the strength and rigidity provided by glass fiber. This engineered material is designed to meet the demanding requirements of industries where performance, durability, and lightweight properties are critical. Based on different ratios of glass fiber and impact modifiers incorporated, different levels of mechanical properties can be achieved. Therefore, it is important for a nylon compound manufacturer to understand a client's specific needs and provide tailored solutions that reflect the relative effects of impact modifiers and glass fiber reinforcement. By incorporating impact modifiers, this type of nylon not only resists mechanical stress but also retains its integrity under extreme conditions, making it an ideal choice for applications requiring a balance between flexibility and strength.
Key Properties and Benefits
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High Impact Resistance
The addition of impact modifiers significantly improves the material’s toughness, reducing the risk of cracking or failure under sudden impacts. -
Enhanced Strength and Rigidity
Glass fiber reinforcement increases tensile strength and stiffness, making it suitable for structural and load-bearing applications. -
Dimensional Stability
This material maintains its shape and dimensions even under high temperatures and varying environmental conditions compared to impact-modified nylon without glass fiber reinforcement. -
Lightweight
As a lightweight alternative to metal, it offers similar or superior performance without the added weight due to the lightweight nature of impact modifiers, improving fuel efficiency and ease of handling. -
Chemical and Thermal Resistance
Excellent resistance to chemicals, oils, and greases, coupled with the ability to withstand high temperatures, makes it versatile for various industries. -
Good Surface - No Floating Glass Fiber Effect
Suitable for injection molding, this material allows for the efficient production of complex shapes and designs because the impact modifiers can help reduce the floating glass fiber conditions by slowing down the cooling time of nylon.
Check here to see the potential of Nylon Composite Materials.
Comparisons of Standard PA6, PA6 GF30, 30% Impact-Modified PA6 and PA6 Reinforced with 30% Glass fiber and Impact Modifier
Standard PA6 |
PA6 GF30 |
30% Impact Modified PA6 |
PA6 Reinforced with 30% Glass fiber and Impact Modifier |
|
| Tensile Strength | 60-65MPa | 165MPa | 35MPa | 70MPa |
| Elongation at Break | 30%-200% | 3% | >200% | 12% |
| Impact Strength | 5 kJ/m² | 75 kJ/m² | NB | 75 kJ/m² |
| Specific Gravity/Density | 1.13 g/cm³ | 1.38 g/cm³ | 1.06 g/cm³ | 1.16 g/cm³ |
The inclusion of both glass fiber and impact modifiers in PA6 creates a material that balances strength and toughness while maintaining good elongation and impact resistance. Compared to 30% Impact-Modified PA6, this hybrid formulation sacrifices some flexibility but gains enhanced tensile strength and improved dimensional stability. Impact-modified PA6 with glass fiber reinforcement also improves processing characteristics compared to PA6 GF30, such as better surface quality and toughness. It is particularly advantageous in applications where both high impact strength and dimensional stability are required without the brittleness associated with glass fiber-only reinforcement. This makes it a versatile choice for automotive and industrial applications where performance and aesthetics are equally critical.
Learn more about glass-filled PA in different aspects.
Applications of Impact-Modified Nylon with Glass Fiber Reinforcement
- Engine Components: High strength and heat resistance make it suitable for intake manifolds, engine covers, and radiator tanks.
- Structural Components: Lightweight and tough, it’s used in door handles, brackets, and structural reinforcements.
- Under-the-Hood Parts: Combined heat and chemical resistance for optimal performance in engine compartments.
- Connectors and Switches: High dielectric strength ensures safety and reliability.
- Device Housings: Durable and impact-resistant for protecting sensitive electronics.
- Thermal Management Components: Glass fiber reinforcement enhances heat dissipation and stability.
- Frames and Forks: Glass fiber reinforcement provides strength while maintaining lightweight properties, improving maneuverability and durability.
- Bottle cage: Combines durability and lightweight characteristics for secure and long-lasting performance.
- Brake Levers and Pedals: Impact-modified nylon adds toughness to withstand repeated mechanical stress without compromising on weight.
Consumer Goods
- Sporting Equipment: Tough yet lightweight for helmets, bicycle parts, and protective gear.
- Outdoor Tools: Resistant to impact and weather, ideal for gardening tools and equipment.
- Furniture Components: Provides a strong, lightweight alternative for parts like chair bases and brackets.
Comparisons of Impact-Modified PA6 & PA66 with Glass Fiber Reinforcement in Different Ratios
PA6 Reinforced with 15% Glass Fiber and Impact Modifier |
PA6 Reinforced with 30% Glass Fiber and Impact Modifier |
PA6 Reinforced with 50% Glass Fiber and Impact Modifier |
|
| Tensile Strength | 70MPa | 90MPa | 185MPa |
| Elongation at Break | 12% | 8.5% | 3.3% |
| Impact Strength | 75 kJ/m² | 77 kJ/m² | 90 kJ/m² |
| Specific Gravity/Density | 1.16 g/cm³ | 1.32 g/cm³ | 1.55 g/cm³ |
PA66 Reinforced with 15% Glass Fiber and Impact Modifier |
PA66 Reinforced with 30% Glass Fiber and Impact Modifier |
PA66 Reinforced with 50% Glass Fiber and Impact Modifier |
|
| Tensile Strength | 80MPa | 100MPa | 195MPa |
| Elongation at Break | 10% | 7% | 3% |
| Impact Strength | 74 kJ/m² | 76 kJ/m² | 92 kJ/m² |
| Specific Gravity/Density | 1.16 g/cm³ | 1.32 g/cm³ | 1.55 g/cm³ |
Understanding the difference between PA6 and PA66.
Case Study: Revolutionizing Automotive Air Intake Systems
Challenge: A leading automotive manufacturer sought to replace metal air intake manifolds with a material that could reduce weight, maintain structural integrity, and withstand thermal and chemical stresses.
Solution: By switching to our product BZG36 - impact-modified nylon with 35% glass fiber reinforcement, the manufacturer achieved a 50% reduction in weight while maintaining strength and durability. The material’s chemical resistance protected it from fuel and oil exposure, and its heat resistance ensured reliable performance under engine operating conditions.
Result: The new design improved vehicle fuel efficiency, reduced production costs, and enhanced overall performance, establishing a new standard for air intake systems.
Transform Your Applications with Impact-Modified Nylon and Glass Fiber Reinforcement
At All Around Compounding (All Around Polymer Co.,Ltd. ), we specialize in crafting high-performance impact-modified nylon with glass fiber reinforcement, tailored to meet the unique demands of your industry. Whether you’re designing durable automotive parts, precise electronic components, or reliable industrial equipment, our solutions deliver unmatched quality and value.
Contact us today to discover how our advanced materials can transform your applications and exceed your expectations. Let’s work together to create innovative, sustainable solutions for a better tomorrow.
